High Speed Perfume Bottling Line

AUTOMATIC HIGH SPEED PERFUME FILLING LINE

 

PRODUCT SPEC:

• Liquid: Perfume, alcohol & oil base
• Bottle type: Round bottle
• Cap type: Pump and round press on cap
• Filling volume: 30ml
• Filling accuracy: ±5%

PROJECT SCOPE:

1. Line packaging: Bottle elevator, bottle unscrambler, filling machine, inner cap elevator, outer cap elevator, vibrating inner cap unscrambler, vibrating outer cap unscrambler, crimping and cap-pressing monoblock machine, conveyor line.
2. Filling method: Gravity filling
3. Outputs: Approx 10000 BPH based on 30ml (texture reference water)

Product Packaging

Layout

Flow Chart

Equipment List

1. Whole line nominal speed: 8000×10000 BPH based on 30ml (depending on oil base)
2. Main Machine List:
   1. 1 set SRF – G12 Rotary Filling Machine
   2. 1 set SCR-P12-C10-M10 Rotary Crimping Pressing Monoblock Machine
   3. 1 set SBU – R Bottle Unscrambler
   4. 1 set SOR – VP Vibrating Inner Cap Unscrambler
   5. 1 set SOR – VR Vibrating Outer Cap Unscrambler
   6. 1 set SBE – R Bottle Elevator
   7. 1 set SCE – P Cap Elevator
   8. 1 set SCE – R Cap Elevator
   9. I. 1 set Conveyor Line

MAIN MACHINES

1) BOTTLE ELEVATOR

Description

Workers put the bottles into the elevator, sending the bottles into the bottle storage circle. (manually replenish the material every 20-30 minutes)

2) BOTTLE UNSCRAMBLER

Simple Description

It will rely on the disk centrifugal force to make bottles head to tail out of the centrifugal disk, with the exit of the multi-stage belt mechanism.

3) ROTARY GRAVITY FILLING MACHINE

Feature

• Versatile: Suitable for filling various materials and containers
• Quick changeover: No need to adjust the cam, easy product switch over
• Quality production: Precise filling, filling volume and filling speed can be adjusted
• Easy to operate: CIP available

No.	Item	Description
1	Applicable bottle	Based on requirement
2	Filling accuracy	±5%
3	Voltage	4kw
4	Weight	3,000kg
5	Filling head number	12
6	Filling speed	≥10,000 BPH (Based on 30ml)
7	Air source	0.5Mpa-0.6Mpa clean and stable air
8	Power supply	380V 50Hz
9	Running noise	＜80dB(A)
10	Machine material	Rack section: carbon steel, with stainless steel outer frame. Parts contact with liquid, filling area, and buffer tank: 316L stainless steel. Filling head: 316L stainless steel; Pipe: sanitary grade steel wire hose. Mechanical components for connection and fixation: SUS304 stainless steel. Control valve: sanitary diaphragm valve or butterfly valve. Screen door: organic glass. Electrical box: SUS304 stainless steel.

 

4) ROTARY CRIMPING PRESSING MONOBLOCK MACHINE

Features

1. 12-head Capping
2. 10-head Crimping
3. 10-head Pressing
4. Speed: 10,000 BPH (based on the products we received)
5. Photoelectric induction
6. Automatic crimping and pressing
7. Self-diagnostic function
8. If the system malfunctions during operation, it can automatically sound an alarm and shut down

Main Components

Bottle Feeding by Screw Rod

The screw separates the bottle and is installed the bottle entering detection, with no bottle and no cap. or the bottle is clogged, the machine automatically stops and alarms.

Capping And Pressing Claw Head

The claw heads for capping and pressing the cap adopt a two-claw structure, with an O-ring controlling the opening of the claw heads, and a top cylinder controlling the closure of the claw heads to grab the cap. The rubber strip in contact with the cap can be made of silicone or rubber material, which is wear-resistant and effectively reduces scratches on the surface of the cap. The claw head adopts a pin type quick change structure to adapt to covers of different sizes. The structure is shown in the following figure.

Crimping Claw Head

 

Clutch Device

All transmission points are equipped with clutch mechanisms, which automatically disengage and stop the machine when the star wheel gets stuck, or the spindle torque is overloaded.

Rejection system

The main methods for detecting non-conforming products are photoelectric and slot type switches, which use photoelectric to detect the presence of caps and slot type switches to detect crooked caps

 Technical Parameters

No.	Item	Description
1	Applicable bottle	Based on requirement
2	Crimping and pressing head number	10-head crimping+10-head pressing
3	Dimension	3300mm (Length)*1685mm (Width)*2600mm(Height)
4	Voltage	6kw
5	Weight	4,000kg
6	Speed	10,000BPH
7	Air source	0.5Mpa-0.6Mpa clean and stable air
8	Power supply	380V 50Hz
9	Running noise	＜80dB(A)
10	Conveyor height	950±50mm

 

5) ROUND/PUMP CAP ELEVATOR AND SORTER

Description

It is to arrange the disorderly flip top cap regularly by vibrating principle. The cap is outputted from the cap-feeding channel in an orderly manner, and the capping machine is grasped by the cap divider. The speed of the cap sorter is automatically adjusted according to the elevator. The sorter is automatically controlled by the capping machine interface, without manual adjustment.