Pharmaceutical
Pharmaceuticals Technology
Pharmaceutical Machinery for Tablet Manufacturing:
Inpakt Pharma provide equipment and services for a wide range of tablet manufacturing applications in the pharmaceutical industry, including visual inspection of capsules and tablets, temperature management granulation, mixing, and blending, tablet press, as well as tablet printing, bottle filling, and packaging.
Inpakt with Elomatic conceptual design, plot plan and basic engineering for the biotech and pharmaceutical sectors. Elomatic, provides pharmaceutical and biotech companies with multidiscipline industrial engineering, software design, and consulting solutions ranging from conceptual design, value engineering, and procurement assistance to site management, qualification documentation, and process engineering.
Bottle Packaging Machinery
Inpakt offers a complete line of machinery for counting and bottle filling for tablets, capsules, hard capsules, and soft gelatin capsules. Its durable counting systems utilise sensors that log a wide range of tablets. It uses high-speed memory flaps for accurate counting, meeting good manufacturing practice (GMP) guidelines
Tablet and Capsule Printing machinery
We also offer high-speed capsule printers to enable drug developers to brand their products with clear and precise imagery for any size tablet, hard gelatin, or soft gelatin capsule.
These easy-to-use machines can process around 300,000 tablets an hour, with an output of 25/35 cycles a minute.
Tube Filling and Sealing Machinery
Inpakt provides cost-effective and easy-to operate equipment for plastic, plastic laminate, and aluminium laminate tubes.
With high-accuracy for reduced waste, the company’s machines are fully automatic and have an output speed of around 80 tubes a minute.
Tapasya mixers, granulators, and blenders for
pharmaceutical, nutraceutical, and food
industries
Inpakt with OEM partners designs and manufactures a range of cost-effective and efficient mixers, granulators, and blenders. Developed to meet current good and manufacturing practice (GMP) requirements, the manufacturing equipment range offers fast, comprehensive solutions for the pharmaceutical and nutraceutical industries.
Pharmaceutical sterile filling lines
Snowbell machines supplies and supports sterile filling lines consisting of ampoules, vials powder, vials liquid, and pre-filled syringes (PFS).
The company has more than 30 years’ experience, and its products comply with local and national requirements. Snowbell designs and builds equipment that handles numerous sterile filling and packing processes with sterile isolators and containment isolators.
Flexible pharmaceutical packaging machines
Inpakt offers the vertical form / fill / seal (VFFS) pouching system the Kanga Poucher, which forms four-sided pouches.
With applications in industries such as medical devices, pharmaceuticals, and durable goods, Kanga Poucher is designed as a cost-effective solution for companies that require flexibility for their wide product diversity.
This effective solution utilises Rockwell Automation’s 9in wide touch screen and the Compact Logix processor, which offers built-in security, password protection, and user-access privileges. This secure human-machine interface (HMI) allows control of heat seal temperatures, seal duration, and pouch size.
Thermolab walk-in stability chambers and
incubators
Thermolab has more than 50 years’ experience of producing a variety of stability chambers, cooling cabinets, incubators, and ovens in a wide variety of capacities for customers worldwide.
Thermolab’s stability chambers are designed for stability study and climatic test applications. Meeting FDA and ICH requirements, the unit provides accurate control of temperature and humidity, while offering various safety features such as audio alarms, visual notifications, and instant adjustments. In addition, the chamber has structural integrity for consistent measurement of test data over a number of days, months, or years.
Sorting machines for visual inspection of food
Senvec Hattori machines are used to visually inspect food products including granules, rice, wheat, tea, fruit, soy bean, corn, and coffee.
These sorters incorporate automatic image data processors to screen food for foreign materials, helping ensure products are safe and of high-quality.
Ikeda manufacturing machines for medical
devices
Inpakt with OEM partners produces and supply custom, factory line-specific machines for manufacturing medical products.
The company offers a range of applications, from medical tape, manufacturing of bandages, patches, and transdermal medicines to powder filling machines and other packaging-related equipment.
Filling Systems
Counter pressure filling systems suitable for filling all kinds of carbonated and still products such as carbonated water, soft drinks, beer, etc.
This is featured by various different types of filling valve designs, from the traditional mechanical counter-pressure, to the most sophisticated electro-pneumatic system.
The traditional mechanical counter-pressure valve enables to carry out several phases such as pressurization, CO2 injection, multiple pre-evacuation, levelling and snifting.
The usage of the electro-pneumatic valve allow to carry out the same functions, but it is completely controlled and programmable from the operator panel. This allows the most up-to date technology and flexibility which is necessary to obtain high quality results and reduced risk of contamination.
Low vacuum-gravity filling systems are recommended for still, non-dense products such as for example still water, wine, alcoholic beverages (vodka, whiskey, brandy, etc), chemical products and generically any kind of flat non viscous liquids.
Various models of filling valves are available within this category, specifically designed to cater for the filling level requirements, bottle shape, neck shape and product.
Several optional features are available such as the “millimetric adjustment of the filling level” controlled directly from the user interface panel, air return outside the filling tank (to avoid the air from the bottles contaminating the product in the filler bowl), centralized level regulation and more.
Electronic flow meter filling system.
These systems assure maximum dosing precision and do not require any maintenance.
Thanks to the extremely small number of functional elements, the filling machine can be sanitized very easily and the Electronic Volumetric filling allows optimized filling under a microbiological profile.
The system works without pressure in the bottle and with a light positive pressure inside the filler bowl, allowing to process both high density and liquid products in containers of different materials.
The filling is controlled by the PLC that gives the go-ahead to start the filling when the sensor detects the presence of the bottles.
The electronic dosing devices with mass or magnetic flow meters show that the preset filling volume has been reached and control the closing of the valve, allowing a dosing precision of 0,2%.
As a result we obtain a precise volumetric filling and a microbiological safety.
Volumetric (or piston) filling system guarantees that the container is filled with an exact quantity of product, having a maximum tolerance of +/- 1,5 cc using 1 litre cylinders.
This result is obtained regardless of the product’s thickness and of the differences in actual capacity between containers of the same type and size.
Therefore piston filling is the correct choice for applications where accuracy of actual volume contained in the bottles is important, or in case of filling dense products into plastic containers.
The filling system consists in two steps: during suction, the product passes from the tank to the metering chamber through a three-way valve which measures the product thanks to its piston-based operating principle, according to a preset quantity.
To empty the chamber, the three-way valves activates a pneumatic valve controlling the piston: the product is pushed out of the cylinder into the container.
It is possible to adjust the filling speed in the top portion of the container, where the neck must be filled slowly to prevent foaming or spillage.
Net weight filling system is used for various types of still products including thick and viscous liquids, such as vegetable oils, detergents, liquid soaps, etc into containers of any kind including soft plastic material such as PET or HDPE bottles.
The advantage of this system is that is very gentle on the product and allows extremely precise net weight measurement, regardless of the empty container weight variation.
High Vacuum filling is used for thick and viscous liquids, such as vegetable oils, syrups, sauces, etc into containers which are resistant to vacuum, such as glass bottles.
As opposed to the gravity or low vacuum system, the filling takes place by creating a vacuum inside the bottle through a separate channel, allowing the product to flow from the filling tank more easily.
At the end of the filling process, once the desired level has been reached, any excess product is collected into a dedicated reservoir on the ground and sent back to the main tank or managed according to the customer’s requirement.
The intensity of the vacuum is adjustable to suit the product density and the production speed.
Positive Pressure filling system is used for thick and viscous liquids, such as vegetable oils, syrups, sauces, etc into containers of any kind including soft plastic material such as PET bottles.
As opposed to the gravity or low vacuum system, the filling takes place by creating a positive pressure inside the filler bowl, allowing the product to flow from the filling tank to the containers more easily.
Hot filling system suitable for juices and isotonic beverages.
The principle of operation is similar to the gravity-low vacuum system, however the machine and its filling valves are designed to allow product recirculation in the tank and in the filling valves themselves in order to keep the constant filling temperature even in the eventuality of a machine stop.
With the hot fill technology it is possible to fill up to 90°C, guaranteeing a constant filling temperature and filling level accuracy.
